Custom 60V Lithium Battery Manufacturer
60V lithium battery systems can be fully customized based on equipment requirements such as capacity, power output, size, runtime, and communication functions. Both lithium iron phosphate (LiFePO4) and ternary lithium chemistries are available, enabling a balanced solution across safety, performance, and lifecycle.
Compared with traditional lead-acid batteries, 60V lithium batteries offer higher energy density, lighter weight, and longer cycle life—helping improve overall equipment efficiency while reducing long-term maintenance costs. Optional features such as intelligent BMS protection, communication protocols, waterproofing, vibration resistance, and low-temperature functionality ensure reliable operation under complex working conditions.
Key Features of 60V Lithium Batteries
- High-voltage platform for high-power output
- Supports continuous high-rate discharge
- Stable output under dynamic and heavy-load conditions
- Customizable functions: communication, low-temperature, waterproofing, etc.
- Flexible structural design to fit installation space
- Integrated intelligent BMS for full battery management
Technical Specifications
| Nominal Voltage | 60V |
| Capacity Range | 10Ah – 200Ah |
| Charge Voltage | 69.35V / 67.2V |
| Discharge Cut-off | 47.5V – 48V (configurable) |
| Series Configuration | 19S LiFePO4 / 16S Li-ion |
| Discharge Rate | 0.2C – 3C |
| Cycle Life | 800 – 2000 cycles |
| Operating Temperature | -20°C ~ 60°C (standard) |
Note: Specifications can be customized based on application requirements.
60V Lithium ion Battery Pack
Selected case references, customizable for different application scenarios.
60V Lithium ion Battery Application Areas
AGV & Mobile Robotics
AGV, AMR, inspection robots, unmanned transport systems
Stable long-duration power | Communication support | Continuous operation
Outdoor Power Equipment
Garden machinery, electric tools, outdoor work systems
Rugged design | High-load capability | Environmental adaptability
Electric Industrial Equipment
Forklifts, tow tractors, stackers, industrial transport vehicles
High power output | High-frequency operation | Industrial reliability
Cleaning Equipment
Floor scrubbers, sweepers, high-pressure cleaners
High discharge rate | Long runtime | Low maintenance
Energy Storage & Backup Systems
Portable energy storage, emergency backup, off-grid systems
Stable output | Long-duration supply | Expandable capacity
Specialized Equipment & Custom Systems
Firefighting robots, inspection systems, unmanned platforms
Custom size | Smart BMS integration | Waterproof & shock-resistant
Looking for the Right Battery Solution?
We provide professional customization based on your application needs.
Upgrading from Lead-Acid to Lithium Battery: Key Considerations
When upgrading from lead-acid batteries to lithium batteries, the key is not a simple replacement, but ensuring compatibility and stability between the power supply system, electrical parameters, and load requirements.
1. Voltage Compatibility
Ensure the lithium battery matches the original 60V system voltage range to avoid controller issues or unexpected shutdowns.
2. Charging System
Lithium batteries require dedicated chargers with proper charging profiles—lead-acid chargers are not suitable.
3. Discharge Capability
Evaluate startup current and continuous load to ensure the battery meets power demands without voltage drop.
4. Structural Compatibility
Battery size and mounting structure should match the original compartment for seamless replacement.
5. BMS Protection
A reliable Battery Management System is essential for voltage, current, and temperature control to ensure long-term safety.
The core of upgrading from lead-acid to lithium batteries is ensuring electrical compatibility, matching charging and discharging performance, fitting structural space, and maintaining safety and stability through a BMS.
Related Lithium Battery Voltages
60V Lithium ion Battery FAQs
Can 60V lithium batteries be customized?
Yes. 60V lithium battery packs can be customized in terms of capacity, size, discharge rate, BMS functions, communication protocols (CAN/RS485), and housing structure according to application requirements.
Can a 60V lithium battery replace a lead-acid battery directly?
In most cases, yes. However, it is necessary to confirm system compatibility, including charger matching, discharge current requirements, and physical dimensions for proper installation.
How long will a 60V lithium battery last?
A 60V lithium battery typically lasts 2000–3000 charge cycles, depending on usage conditions, discharge depth, and battery system design. In practical applications, this usually equals 3–8 years of service life.
What is the full charge voltage of a 60V lithium battery?
The full charge voltage depends on the chemistry:
·LiFePO4: 58.4V
·Lithium-ion (NMC): 67.2V (16S configuration)
What is the recommended operating temperature range?
Standard 60V lithium batteries operate between -20°C to 60°C, and low-temperature heating solutions can be added for harsher environments.
Get Your Custom Lithium Battery Solution
Looking for a reliable power solution for your equipment?
We provide end-to-end customization—from design to mass production—tailored to your application needs.
We provide end-to-end customization—from design to mass production—tailored to your application needs.