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36V LiFePO4 Lithium Battery Manufacturer
The 36V (38.4V) LiFePO4 battery delivers stable performance in applications requiring continuous power output, maintaining high consistency and reliability under heavy load and complex operating conditions.
LARGE provides fully engineered 36V custom battery systems, integrating structural design, thermal management, and BMS strategy optimization, ensuring long-term stability and safety in demanding environments.
In high-power and complex environments, battery systems face multiple challenges:
- Continuous vibration and shock affecting internal structure reliability
- Heat buildup under high power output affecting lifespan and safety
- Performance degradation under long-term heavy load operation
- Harsh environments (humidity, dust, temperature variation) accelerating aging
With over two decades of industrial application experience, we deliver reliable battery system solutions:
- 24 years of customization experience across multiple industries
- Integrated electrical, mechanical, and BMS system design capability
- Comprehensive testing system covering multi-scenario validation
- Support for international certifications and compliance standards
- Flexible manufacturing for both small batches and fast delivery
Technical Specifications
| Nominal Voltage | 38.4V |
| Capacity Range | 10Ah – 150Ah |
| Charge Voltage | 43.8V |
| Discharge Cut-off | 30.0V – 33.6V |
| Series/Parallel | 12S |
| Discharge Rate | 0.5C – 3C |
| Cycle Life | ≥2000 Times (@80% DOD) |
| Operating Temp | -20℃ ~ 60℃ (standard) -40℃ ~ 55℃ (optional) |
Note: High-power solution for outdoor and industrial equipment / stable under vibration and load
Customizable for structure, capacity and BMS requirements.
36V LiFePO4 Lithium Battery Pack
The following are reference cases. Solutions can be flexibly customized according to specific application scenarios.
36V LiFePO4 Lithium Battery Application Fields
Industrial & Mobile Robot Systems
AGV / AMR, material handling robots, inspection robots, mobile platforms
High discharge capability with stable energy management and system reliability
Railway & Field Maintenance Equipment
Rail inspection tools, drilling and maintenance systems, mobile railway equipment
Designed for portability, endurance, and stable field operation
Industrial Testing & Portable Equipment
Field testing instruments, portable power systems, industrial diagnostic devices
High stability power output with strong system integration capability
Lawn & Outdoor Equipment
Lawn mowers, snow blowers, hedge trimmers, mobile work platforms
High vibration resistance, high surge current, long continuous operation
Cleaning & Commercial Equipment
Floor scrubbers, sweepers, industrial vacuum systems, cleaning robots
Supports long runtime and stable high-power output
Industrial Logistics Equipment
Forklifts, pallet trucks, stackers, material handling vehicles
High cycle life, strong discharge capability, and stable operation under frequent use
Looking for a Battery Solution for Your Device?
36V LiFePO4 Lithium Battery Application Case Study
36V 80Ah Industrial Cleaning Equipment LiFePO4 Battery Solution
Project Background
A European cleaning equipment manufacturer produces commercial floor scrubbers and industrial cleaning machines. The equipment requires long runtime stability and reliable power output in commercial and industrial environments.
Project Challenges
- Heavy lead-acid batteries reducing machine flexibility
- Significant voltage drop after long operation affecting cleaning efficiency
- High inrush current from motor startup causing power instability
- High maintenance cost under frequent usage
Solution
- Custom 36V LiFePO4 power battery system
- High discharge rate design to support motor startup surge
- Integrated BMS for real-time monitoring and protection
- Lightweight structure replacing traditional lead-acid system
Results
- Operating time increased by ~40% per cycle
- Significant weight reduction improving maneuverability
- Stable power output improving cleaning efficiency
- Reduced maintenance frequency and operational cost
Reliability Design for High-Power & Vibration Environments
Why do high-power batteries fail more easily?
In high-load applications, batteries are exposed to vibration, current fluctuations, and temperature variations simultaneously, which increases stress on both structure and performance.
Common issues include:
·Structural loosening due to continuous vibration
·Heat accumulation from high current operation
·Performance degradation under long-term load
·Accelerated aging in outdoor environments
These may lead to capacity loss, unstable output, or early failure.
How We Improve Battery Reliability
We optimize from structure, output, and thermal management perspectives:
Stronger Structure for Anti-Vibration
Reinforced mechanical design reduces internal stress and improves stability under vibration
Stable High-Power Output
Optimized discharge capability ensures consistent performance during startup and peak load conditions
Thermal Management Optimization
Improved heat dissipation reduces performance degradation during continuous operation
Engineering Validation
Real-world simulation testing ensures reliability under vibration and high-load conditions
Summary
Through structural reinforcement and system-level optimization, 36V LiFePO4 batteries maintain stable performance under high-load and vibration environments, making them suitable for complex industrial applications.
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36V LiFePO4 Lithium Battery FAQs
Does it support customization?
Yes, we are a China-based lithium battery manufacturer with integrated R&D and production capabilities.
Do you provide chargers for 36V LiFePO4 batteries?
Yes. We provide dedicated LiFePO4 chargers for 36V systems, typically using a 43.8V CC/CV charging profile matched to battery specifications.
Can it operate in low-temperature environments?
Yes. Standard version: -20°C to 60°C.
Optional low-temperature version: down to -40°C.
Is it compatible with DC-DC systems?
Yes. It supports DC-DC integration (step-up / step-down) for different system architectures.
What is a 36V LiFePO4 battery?
It is a lithium iron phosphate battery system with a nominal voltage of 38.4V (12S configuration), widely used in industrial and outdoor applications.
What is the difference between 36V and 48V LiFePO4 batteries?
36V (38.4V) systems are typically used for medium-power equipment, while 48V (51.2V) systems are used for higher-power industrial applications.
Can it support high discharge current?
Yes. Standard range is 0.5C–3C, with higher discharge rates available for custom applications.
What is the full charge voltage of a 36V LiFePO4 battery?
A 36V LiFePO4 battery (38.4V nominal) is fully charged at approximately 43.8V.
Get Your Custom Battery Solution
We provide end-to-end LiFePO4 battery customization from design to mass production.






