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24V LiFePO4 Lithium Battery Manufacturer
The 24V (25.6V) LiFePO4 battery is a commonly used voltage platform for small and medium industrial equipment, offering a balanced combination of safety, stability, and system compatibility.
Based on LiFePO₄ high-safety chemistry and smart BMS technology, we provide reliable 24V customized battery solutions for long-term operation in complex industrial environments.
Standard batteries often cannot fully meet real application requirements. Customization has become the mainstream solution due to:
- Limited space or irregular structures
- High/low temperature operating environments
- Communication requirements (CAN / RS485 / SMBus)
- Special protection or explosion-proof requirements
- Replacement of lead-acid batteries with higher lifespan and lighter weight needs
We provide full-cycle engineering support from design to delivery:
- Cell selection and structural design tailored to device requirements
- BMS development supporting multiple functions and communication protocols
- Adaptation to harsh environments (wide temperature, vibration, outdoor use)
- Multiple enclosure designs and protection levels available
- Global certification support (CE / UN38.3 / MSDS)
Technical Specifications
| Nominal Voltage | 25.6V |
| Capacity Range | 5Ah – 200Ah |
| Charge Voltage | 29.2V |
| Discharge Cut-off | 20.0V – 21.6V |
| Series Configuration | 8S (LiFePO4) |
| Discharge Rate | 0.5C – 3C |
| Cycle Life | ≥2000 cycles (@80% DOD) |
| Operating Temperature | -20°C ~ 60°C (standard) -40°C ~ 55°C (low-temp optional) |
Note: Optimized for AGV, AMR and mobile robotics / stable performance under dynamic loads
Customizable for structure, capacity and BMS requirements.
24V LiFePO4 Lithium Battery Pack
The following are reference cases. Solutions can be flexibly customized according to specific application scenarios.
24V LiFePO4 Lithium Battery Application Fields
Industrial Mobile Robots
Warehouse AGVs, AMRs, logistics robots, collaborative robots
High current output, CAN communication, precise SOC management
Medical Equipment
Mobile X-ray systems, CT carts, ventilators, electric hospital beds
ISO 13485 compliant, low noise, stable and safe power output
Power & Energy Systems
Substation inspection robots, grid monitoring devices, cable fault detectors
24/7 operation, wide temperature range (-40°C to 60°C), remote monitoring
Surveying & Mapping Equipment
RTK systems, UAV ground stations, 3D scanners, total stations
Lightweight design, long endurance, outdoor protection capability
Cleaning & Commercial Equipment
Ride-on scrubbers, sweeping machines, cleaning robots
High capacity output, long cycle life, fast charging support
Special Vehicles & Engineering Equipment
Cold storage forklifts, explosion-proof vehicles, aerial work platforms
Custom size, low-battery warning, high safety design for harsh environments
Looking for a Battery Solution for Your Device?
24V LiFePO4 Lithium Battery Application Case Study
24V 100Ah AGV Lithium Battery Solution
Project Background
A smart manufacturing factory deployed an AGV logistics system for material handling and warehouse transportation. The system requires stable power supply under high-frequency operation and multi-vehicle coordination.
Challenges
- Inaccurate SOC leading to unexpected shutdown risk
- Unreliable return-to-charge logic
- Voltage instability under frequent start-stop and load changes
- Lack of unified battery monitoring across multiple units
Solution
- Anti-vibration structural design for AGV operation environment
- High-accuracy SOC algorithm (error < 3%)
- Optimized BMS logic enabling low-power warning and return-to-charge function
- Stable output design for dynamic load conditions
Results
- Significantly reduced system interruption rate
- Improved task completion rate by ~35%
- Stable output under frequent load changes
- Reduced maintenance workload and improved system controllability
LiFePO4 Battery vs Lead-Acid Battery
Why more devices are replacing lead-acid with LiFePO4?
Although lead-acid batteries have lower cost, they are increasingly unable to meet modern industrial requirements in terms of lifespan, weight, and stability, especially in high-cycle or long-duration applications.
Key Comparison
| Parameter | Lead-Acid Battery | LiFePO4 Battery |
| Cycle Life | 300–500 cycles | 2000–4000 cycles |
| Weight | Heavy | 40%–60% lighter |
| Usable Capacity | Lower | Higher usable energy |
| Voltage Stability | Drops significantly | Stable throughout discharge |
| Charging Time | 6–10 hours | 2–4 hours (fast charge supported) |
| Maintenance Cycle | 6–12 months | 3–8 years |
| Energy Efficiency | Low | 1.5–2× higher |
Application Trend
In applications requiring long runtime, frequent cycling, and high stability, LiFePO4 batteries are rapidly replacing lead-acid batteries as the mainstream solution.
Compared with lead-acid batteries, LiFePO4 offers clear advantages in lifespan, weight, charging efficiency, and energy utilization, significantly reducing maintenance cost and replacement frequency. It is the preferred power upgrade solution for industrial equipment.
Related Lithium Battery Voltages
24V LiFePO4 Lithium Battery FAQs
Can 24V LiFePO4 batteries be customized?
Yes. Voltage, capacity, structure, and BMS functions can all be customized to match specific device requirements.
Do you offer OEM/ODM services?
Yes. We support OEM branding, custom packaging, and full ODM design solutions.
How to choose a reliable battery manufacturer?
Key factors include full system engineering capability (cell selection, structure design, BMS development), real application experience, and testing system support—not just assembly capability.
Which is better: ternary lithium or LiFePO4?
Ternary lithium has higher energy density but lower safety and cycle life.
LiFePO4 offers higher safety, longer lifespan, and is better suited for industrial applications.
Is BMS important in 24V LiFePO4 systems?
Very important.
The BMS controls charging/discharging and provides protection (overcharge, over-discharge, overcurrent, short circuit), directly affecting safety, lifespan, and system reliability.
How should a 24V LiFePO4 battery be charged?
Use a dedicated LiFePO4 charger with correct voltage and current settings.
Do not use lead-acid chargers, as they may damage battery performance and lifespan.
Why does voltage drop after charging?
This is normal.
After charging, voltage naturally decreases from a high state to a stable resting level. It does not indicate capacity loss.
Why does a 24V LiFePO4 battery degrade faster?
Common reasons include:
·Deep discharge or over-discharge
·Incompatible charger or incorrect charging method
·Poor cell consistency
·Missing or improper BMS protection
Proper system design significantly improves battery lifespan.
Get Your Custom Battery Solution
We provide end-to-end LiFePO4 battery customization from design to mass production.






