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Custom LiFePo4 Lithium Battery Manufacturer
24 years of expertise in LiFePO4 battery customization, leveraging the high-safety LiFePO4 chemistry system to provide stable and reliable power solutions for industrial, medical, robotics, and security applications.
Focused on long-duration operation, high-frequency usage, unattended systems, and high-safety-demand scenarios, we provide integrated customization services from cells to BMS.
Validated by 2680+ custom projects, serving leading global equipment manufacturers.
Advantages of LiFePO4 Batteries
- High Safety:
Chemically stable, resistant to thermal runaway - Long Cycle Life:
2000+ cycles, reducing maintenance costs - Flexible Specifications:3.2V–72V, 2Ah–100Ah
- Industrial-grade Performance:
High discharge rate, wide temperature range, vibration resistance, supports continuous operation - Full Customization:
Cell / Structure / BMS tailored to requirements

Customer Challenges & Solutions
Unstable under load
Dynamic BMS control for stable output
Safety risks
LiFePO₄ chemistry with multi-layer protection design
Short cycle life
Cell matching optimization with 2000+ cycle performance
Voltage / interface mismatch
Integrated design for voltage, structure, and interfaces
Lack of engineering support
Full process: design → prototyping → validation → production

Customization & Strengths
Customization
Voltage & capacity
BMS: CAN / RS485 / SMBus
Structure: IP-rated / anti-vibration / custom housing
Wide temp: -40°C to 60°C
Connectors: plugs / terminals / wiring harness
Protection: overcharge / over-discharge / short circuit / thermal
Strengths
24 years of custom battery engineering
2,680+ projects delivered across industries
109 test items: high/low temperature, nail penetration, vibration.
Global certifications: UL / CE / CB / UN38.3 / MSDS
Flexible manufacturing: small-to-large batch production with fast delivery.
Related Lithium ion Battery
Applications of LiFePO4 Lithium Batteries
High safety level + stable output + low failure rate requirements
· Portable medical diagnostic devices
· Mobile monitoring equipment
· Medical imaging and analysis systems
· Emergency and backup medical power systems
Long standby time + high reliability + outdoor adaptability
· HD surveillance camera systems
· Remote security monitoring devices
· Access control systems
· Outdoor security warning devices
High stability and continuous operation capability for complex industrial systems
· AGV handling equipment
· Industrial robots
· Automated inspection systems
· Specialized industrial control equipment
High discharge rate + frequent start-stop + long-duration operation
· Industrial floor scrubbers
· Commercial cleaning robots
· High-pressure cleaning equipment
· Municipal sanitation mobile equipment
Strong adaptability to changing outdoor environments with balanced safety and endurance
· Electric lawn mowers
· Landscaping trimming equipment
· Outdoor lighting systems
· Portable outdoor power devices
Long-term stable power supply in complex outdoor environments with high vibration resistance and reliability
· Rail inspection equipment
· Railway/subway construction inspection instruments
· Road construction signaling and warning systems
· Engineering surveying and mobile inspection terminals
Looking for a battery solution tailored to your equipment?
Custom LiFePO4 Lithium Battery Cases
22.4V 28Ah LiFePO4 Battery Solution for Underwater Mapping Robot
Customer Background
An underwater mapping equipment manufacturer required a highly reliable battery system for long-term operation and data acquisition of underwater robots.
Project Challenges
- Complex underwater environment requiring high sealing and reliability
- Long-duration stable operation requiring continuous power supply
- Stable communication and data transmission to avoid data loss
- Robust structure to withstand vibration and underwater conditions
Customized Solution
- Metal sheet enclosure design to enhance structural strength and sealing
- Integrated BMS protection system (overcharge / over-discharge / overcurrent / overtemperature / short circuit / ESD protection)
- Supports RS485 communication for real-time monitoring and thermal management
- High-temperature resistant wiring design for improved conductivity and safety
Application Results
- Continuous operation time increased by approx. 30%+
- Improved communication stability with reduced data packet loss risk
- Enhanced battery system reliability for complex underwater environments
- Cycle life reaches 2000+ cycles, extending equipment lifespan
- Reduced maintenance frequency and overall operating costs
Custom LiFePO4 Lithium Battery Cases
25.6V 19.2Ah LiFePO4 Battery Solution for Medical Backup Power
Customer Background
A medical equipment manufacturer required a high-safety, high-reliability backup power system for critical medical devices.
Project Challenges
- Extremely high safety and stability requirements
- Stable power supply during power outages
- Waterproof and dustproof capability for complex environments
- Support communication monitoring for battery status management
Customized Solution
- 26650-8S6P battery configuration (25.6V / 19.2Ah)
- Built-in BMS protection system (overcharge / over-discharge / overcurrent / short circuit / temperature / balancing / reverse polarity protection)
- Supports RS485 communication for monitoring and management
- IP65 waterproof and dustproof design
- Supports AC 220V input charging
Application Results
- Emergency backup time increased by approx. 25%+
- Power supply stability improved to 99.9%+
- Significantly enhanced safety and reduced operational risks
- Cycle life reaches 2000+ cycles
- Reduced long-term maintenance and replacement costs
LiFePO4 Lithium Battery Customization Process
Requirement analysis & application confirmation
BMS and structural engineering design
Customer validation & optimization
Mass production
Battery solution design & technical evaluation
Sample development & performance testing
Pilot production
LiFePO4 Batteries vs NCM Lithium Batteries
LiFePO₄ and NCM are two mainstream lithium battery chemistries in industrial and medical applications, each with different strengths in safety, cycle life, energy density, and load capability.
| Comparison Dimension | LiFePO4 Battery | NCM Battery |
| Energy Density | Lower (90–120 Wh/kg) | Higher (180–260 Wh/kg) |
| Cycle Life | 2000–6000 cycles | 500–1500 cycles |
| Safety | Extremely high; resistant to thermal runaway, suitable for unattended systems | High; requires multiple BMS protections |
| High Load Capability | Excellent; supports high-rate continuous discharge | Good, but generates more heat at high rates |
| Temperature Adaptability | Wide temperature range (-20~60°C), slow degradation | Sensitive to low temperature, faster aging at high temperature |
| Maintenance Cost | Low | Medium |
| Typical Applications | Industrial equipment / inspection devices / cleaning equipment | Portable medical devices, handheld instruments, mobile robots |
Conclusion
LiFePO4: High safety, long lifespan, wide temperature range, ideal for unattended and heavy-duty industrial applications
NCM: Suitable for weight/size-sensitive applications requiring high energy density
Selection depends on priorities such as safety, lifespan, energy density, and cost
LiFePO4 Lithium Battery FAQs
Can you customize batteries?
Yes, we provide fully customized solutions from cell to system-level BMS.
What information is required for customization?
Application scenario, voltage, capacity, size constraints, discharge current, and operating environment.
What is the lead time?
Typically 2–4 weeks for samples, depending on complexity.
What is LiFePO4 battery?
LiFePO4 battery is a lithium-ion battery using lithium iron phosphate as the cathode material, known for high safety, long life, and thermal stability, widely used in industrial and energy storage applications.
How to charge LiFePO4 battery?
Use a LiFePO4-compatible charger with CC/CV profile, typically up to 3.65V per cell, with BMS protection.
How to balance LiFePO4 battery?
Balancing is handled by the BMS or a dedicated balancer.
Do LiFePO4 batteries need a special charger?
Yes, a compatible charging system or BMS-controlled charger is required.
How long do LiFePO4 batteries last?
Typically 2000+ cycles, up to 4000–6000 cycles for high-quality systems.
Are LiFePO4 batteries safe?
Yes, they are among the safest lithium battery chemistries due to their stable structure.
Can LiFePO4 batteries be connected in parallel?
Yes, with proper voltage matching and BMS design.
How to check battery health?
Through BMS monitoring of voltage consistency, capacity fade, and internal resistance.
Get Your Custom Lithium Battery Solution
We provide end-to-end customization services from design to mass production based on your requirements.






















































